Platform
4 modules · 1 data modelOne live data model.
Four ways to act on it.
Machine monitoring, OEE, production planning and downtime intelligence share the same machine signals, the same reason codes and the same clock. Whatever screen you open, the numbers agree.
Plant 01 · live
- Running
- Idle
- Downtime
- Maintenance
18 running · 2 idle · 1 down · 1 PM
The product
Real software. Not a marketing illustration.
This is the overview screen a plant manager opens in the morning and a supervisor keeps open all shift.
Shop floor live
Live- OEE
- 74.8%
- Production
- 8,420 / 10,000
- Machines
- 18 runningof 22
- Downtime
- 42 minavg / machine
- Current shift
- A06:00 – 14:00
OEE · 7-day trend
Machine status
- Running
- Idle
- Downtime
- Maintenance
Shifts
- Shift ANOW74.8%
06:00 – 14:00 · 8,420 parts
- Shift B71.2%
14:00 – 22:00 · 9,160 parts
- Shift C68.5%
22:00 – 06:00 · 8,730 parts
Production · hourly
Downtime by reason
- Tool change312 min
- Material wait248 min
- Changeover221 min
- Spindle alarm96 min
- Coolant74 min
- Other61 min
The platform
Four modules. One live data model.
Each module answers a different question about the same shift. They share the machine data, the reason codes and the clock, so the numbers agree.
Core platform
Everything a production manager needs to see. Nothing they need to type.
Eight capabilities, one data model, one screen per question.
- LIVE
Real-time machine monitoring
See every machine and its current state from one screen, updated as the shop floor moves.
- A × P × Q
OEE monitoring
Track availability, performance and quality in real time, per machine, per line and per shift.
- CAPACITY
Production planning
Plan orders against real machine capacity and watch estimated completion move with live output.
- TO THE SECOND
Downtime intelligence
Understand where time is being lost, by reason, by machine and by shift, to the second.
- ONE VIEW
Shop-floor visibility
Give managers and supervisors one live view of production instead of end-of-shift reports.
- HISTORY
Production analytics
Turn historical production data into trends, comparisons and decisions you can defend.
- A · B · C
Shift performance
Compare output, OEE and losses across shifts and crews without spreadsheets.
- CAPACITY
Machine utilization
Identify underused capacity and bottlenecks before you buy the next machine.
Connectivity
Connect the machines you have. Not the ones in the brochure.
Modern controls stream data directly. Older machines get a sensor. Operators add what no sensor can know. Everything lands on one timeline.
Typical first line
- machines
- 6
- day to connect
- 1
- days to trust
- 7
PLC / OPC UA
≤ 1 sSiemens, Fanuc, Heidenhain, Mitsubishi and Beckhoff controls, read directly.
MTConnect
≤ 1 sStandard machine-tool streams for state, program, spindle and feed.
Sensors & IO
≤ 2 sCurrent clamps, IO-Link and dry contacts for legacy machines with no data interface.
Operator terminal
On eventReason codes, rework and notes captured at the machine in two taps.
ERP / MES
ScheduledOrders, routings and standard times imported so plans start from what is booked.
Digital factory
Every physical machine has a digital story.
Concept Digital Factory keeps a live digital counterpart of each machine on the floor: what it is doing, what it has done and what it should be doing next.
- Solid = the physical machine on the floor
- Wireframe = its digital twin in Concept Digital Factory
- Packets = state, cycle and count signals, every second
Physical machine
CNC-04 · Line 03
- STATE
- CYCLE
- COUNT
Digital signal
PLC · sensor · terminal
- 1 – 5 s
- TIMESTAMPED
Data layer
Time-series with context
- ORDER
- OPERATOR
- SHIFT
Production intelligence
OEE · downtime · plan
- LIVE
- HISTORY
Get started
Your machines are already generating the data.
Start turning every production signal into a better decision.
- 30-minute walkthrough
- Real machine data, no slides
- Reply within one working day
- No commitment